Advanced Biodiesel
In the evolving biodiesel landscape, the demand for advanced biofuels—produced from sustainable and non-food feedstocks—has never been higher. At IncBio, we are at the forefront of this transition, providing the most advanced technologies to ensure that our clients can meet regulatory demands and remain competitive in the biodiesel market.
Under the Renewable Energy Directive II (RED II), advanced biofuels are derived from specific feedstocks listed in Annex IX, Part A, such as agricultural residues, waste materials, and algae. These feedstocks are a critical component of Europe’s push toward sustainable energy.
Ultrasonic Cavitation Reactors: Cutting-Edge Technology for High-Efficiency Biodiesel Production
At the heart of IncBio’s advanced biodiesel technology are our ultrasonic cavitation reactors. These reactors are a revolutionary innovation in biodiesel production, ensuring:
- Faster reaction times: Ultrasonic cavitation accelerates the transesterification process, where oil and alcohol react to form biodiesel. This results in much quicker conversion compared to traditional methods.
- Lower catalyst and methanol consumption: By generating microscale cavitation bubbles, the technology promotes better mixing of reactants, meaning less methanol and catalyst are required for the same level of biodiesel production.
- Higher yields: The superior mixing provided by cavitation means that more of the triglycerides are converted into biodiesel, ensuring that clients extract the maximum yield from their feedstocks.
- Feedstock flexibility: Our reactors can handle a wide range of feedstocks, including high FFA (Free Fatty Acid) oils, waste oils, and animal fats, making them ideal for advanced biofuels derived from difficult-to-process feedstocks.
This cutting-edge technology also minimizes energy consumption, reduces operational costs, and allows biodiesel plants to stay compliant with the most stringent international standards such as EN14214 and ASTM D6751.
MSA Acid Esterification: A Game-Changer for High FFA Feedstocks
For biodiesel producers dealing with high FFA feedstocks, such as used cooking oil (UCO) or waste animal fats, IncBio offers the MSA (Methanesulfonic Acid) Acid Esterification system, fully integrated with our ultrasonic cavitation reactors. This combined approach offers several key advantages:
- Direct esterification of FFAs: In the MSA system, free fatty acids present in high FFA feedstocks are converted directly into methyl esters (biodiesel) using acid esterification. This eliminates the soap formation typically associated with alkali transesterification.
- Ultrasonic enhancement: Our ultrasonic cavitation reactors significantly improve the acid esterification process by creating better mixing, which leads to faster reaction rates and more efficient conversion of FFAs into biodiesel.
- Reduction in byproducts: By avoiding soap production, the MSA system significantly reduces waste byproducts and improves the overall purity of the biodiesel.
Benefits of IncBio’s Advanced Biodiesel Solutions:
- Sustainability: Meet RED II requirements by using non-food, waste-based feedstocks for biodiesel production.
- Cost-Effectiveness: Reduced consumption of methanol, catalyst, and energy, resulting in lower operational costs.
- High-Quality Biodiesel: Our integrated systems ensure biodiesel that exceeds international quality standards.
- Scalable Technology: From small-scale to industrial-scale plants, IncBio’s technology is designed for rapid scalability.
By integrating our ultrasonic cavitation reactors with the MSA acid esterification system, IncBio offers one of the most efficient and flexible biodiesel production processes available on the market. Our advanced biodiesel technology allows plants to convert challenging feedstocks into high-quality biodiesel with minimal energy and cost requirements.
Let IncBio guide your advanced biodiesel project from concept to reality, delivering a future-proof solution that meets all regulatory and market demands.
Contact us today with your enquiry.